Our comprehensive Mill Reline Services can be tailor-made to suit our client’s needs. From technical reline consultation and critical-path scheduling to 24/7 on-site execution and post-shutdown reporting, WRS ensures maximum safety and compressed plant downtime.
WRS Company Limited provides full-scope mill relining consultation before, during, and after process plant shutdowns. Our seasoned specialists evaluate mill shell wear profiles, bolt configurations, liner lifting mechanisms, and site layout to engineer custom reline protocols that optimize turnaround times and ensure the highest standards of safety compliance.
Process plant shutdowns operate on strict critical-path timelines where every single hour lost costs mining operations thousands of dollars in production. Our planning specialists work hand-in-hand with mine maintenance superintendents to formulate detailed minute-by-minute Gantt schedules, staging procedures, and contingency protocols.
During a mill reline execution, continuous visibility is paramount. WRS Company Limited provides live real-time progress reporting to plant managers, tracking bolt knock-in rates, liner removal percentages, installation velocity, and safety audits at regular hourly intervals to ensure the shutdown remains strictly on or ahead of schedule.
Safety is at the core of WRS Company Limited operations. Working inside confined mill spaces surrounded by multi-tonne steel liners, heavy hydraulic tools, and suspended loads demands unflinching discipline. We implement comprehensive Take-5, JHA, continuous gas monitoring, positive isolation checks, and specialized rescue readiness.
Following the successful restart of the grinding circuit, WRS Company Limited issues an exhaustive Post-Shutdown Technical Dossier. This includes bolt torque logs, shell inspection data, wear patterns, reline velocity comparisons, and proactive recommendations for subsequent maintenance turnarounds.
WRS Company Limited is deeply committed to local capacity building and workforce excellence. We provide specialized training modules covering hydraulic bolt hammer operation, liner manipulator handling, rigging safety, torque tool calibration, and confined space rescue procedures.
Our proven 6-stage operational protocol guarantees that every mill relining shutdown runs safely, on budget, and ahead of schedule.
Wear profiling, shell inspection, and rigging feasibility audit.
Minute-by-minute Gantt critical path scheduling & laydown staging.
Deployment of specialized vehicles, bolt hammers, and 7-axis handler.
24/7 continuous shift work with certified confined-space crew.
Hydraulic torque verification & backing rubber integrity check.
Exhaustive technical dossier and liner wear analytics.
Speak with our specialist mill reline engineers in Tarkwa for rapid mobilization.